Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been produced with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid style ensures highest efficiency whilst being space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are made feasible by a modular design concept that begins with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for electricity transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a dependable and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will discover the full product line, with technical specs and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc teeth according to Ever-Electric power. For clients, this means greater toothing quality and precision as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input speed: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust overall performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are mainly made with Ever-Power spiral gearing providing a calm, steady and efficient procedure.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to client requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and can end up being fitted with a electric motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be supplied in a hygienic version with a lubricant accepted for the meals industry, with stainless steel shafts and with a rustproof yellow-colored chromated gear housing. If there is a want for special shafts or flanges, we have great experience in adapting gearboxes – also in smaller figures – or in designing special gearboxes for example with gear housings in stainless or as precision gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears out of the variations in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture services for straight bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior when it comes to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg technique, which each have differing teeth styles, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing tips and assistance for your unique software, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a selection of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for use in the food industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, changeable locknut design.
Spiral bevel gears are designed for applications that want high speed and huge torque power. They are able to help cut consumer costs by providing long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures better asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with a slight curve to supply better flexibility and traction. Although they can be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission ideal for high-speed, high-torque applications.