China’s Best Sales Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft
The cast iron reducer double enveloping worm gearbox with input shaft is a high-quality product designed by China’s best manufacturers. This gearbox is equipped to handle the toughest working conditions with high torque double enveloping. The universal design of the gearbox and its multi-tooth mesh allows for a higher driving efficiency than traditional worm gears. The gearbox is customized to meet various applications and has a long service period with a moderated price.
Product Description
The cast iron reducer double enveloping worm gearbox with input shaft is a powerful transmission system that delivers unparalleled performance and reliability. Available in models C100 – 500, with a ratio of 10.25 – 63, and an output torque of 683 – 51180 N.m, this gearbox can handle a variety of industrial applications. The gearbox comes with a rating power of 1/4HP(0.18 Kw) – 600HP(450Kw) to cater to different power requirements.
Advantages of Double Enveloping Worm Gearbox
The double enveloping worm gear reducer is designed with a high torque gearbox by China’s professional R&D team. The gear teeth and worm threads are straight-sided forms that are tangent to a common base circle, resulting in a smooth, noiseless operation. The gearbox has different involutes or curved tooth forms, increasing its loading capacity and driving efficiency. The double enveloping worm gear reducer is suitable for high reduction ratio and has no installation space constraints, making it possible to use many different gear types to reach 200:1 ratio. The gearbox has a long life service period and uses fans or cooling pipes to solve heat generated during gear unit running.
Customized Design
The double enveloping worm gearbox is designed to meet various application requirements. The gearbox is tested for quality before shipping, ensuring that it meets the highest industry standards. The gearbox has a high power density and is designed for heavy-duty applications, making it suitable for metal cutting and forming machinery, mining and construction equipment, paper and plastic converting machinery, and more.
Main Products
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc.
FAQs
1. What is the ratio of the cast iron reducer double enveloping worm gearbox with input shaft?
The gearbox comes with a ratio of 10.25 – 63.
2. What is the output torque of the gearbox?
The gearbox has an output torque of 683 – 51180 N.m.
3. What is the rating power of the gearbox?
The gearbox comes with a rating power of 1/4HP(0.18 Kw) – 600HP(450Kw) to cater to different power requirements.
4. What is the advantage of the double enveloping worm gearbox?
The double enveloping worm gear reducer has a high torque gearbox design, resulting in a smooth and noiseless operation. It has a higher driving efficiency than traditional worm gears and can handle a variety of industrial applications.
5. What other products does your company offer?
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc.
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Performance Characteristics of Worm Reducer
Worm reducer is a widely used machine component that can effectively reduce the speed of the motor and increase the output torque. The following are the main performance characteristics of worm reducers:
High Efficiency
Worm reducers have high efficiency due to their unique characteristics. They have a large reduction ratio, which can reduce the speed of the motor while increasing the output torque.
Compact Structure
Worm reducers have a compact structure, which makes them ideal for use in applications where space is limited. They are also easy to install and maintain.
Low Noise
Worm reducers have low noise levels, which make them ideal for use in applications where noise reduction is important.
High Precision
Worm reducers have high precision, which makes them ideal for use in applications where accurate positioning is required.
Types and Characteristics of Worm Reducer
There are several types of worm reducers, including single-stage, double-stage, and multi-stage. The characteristics of each type are as follows:
Single-Stage Worm Reducer
Single-stage worm reducers have a simple structure and are easy to maintain. They are suitable for applications with low torque requirements.
Double-Stage Worm Reducer
Double-stage worm reducers have a higher reduction ratio than single-stage worm reducers and can handle higher torque loads.
Multi-Stage Worm Reducer
Multi-stage worm reducers have the highest reduction ratio and can handle the highest torque loads. They are ideal for heavy-duty applications.
Advantages of Worm Reducer Made of Different Materials
Worm reducers can be made of different materials, including aluminum alloy, cast iron, and stainless steel. The advantages of worm reducers made of different materials are as follows:
Aluminum Alloy
Worm reducers made of aluminum alloy have a low weight and are ideal for use in applications where weight is a concern.
Cast Iron
Worm reducers made of cast iron have high strength and can handle high torque loads. They are ideal for heavy-duty applications.
Stainless Steel
Worm reducers made of stainless steel are corrosion-resistant and can be used in applications where exposure to water or corrosive substances is a concern.
Application of Worm Reducer
Worm reducers are widely used in various fields due to their unique characteristics. Some of the applications of worm reducers are as follows:
Conveyor Systems
Worm reducers are widely used in conveyor systems to reduce the speed of the motor and increase the output torque.
Packaging Machinery
Worm reducers are used in packaging machinery to control the speed of the motor and ensure accurate positioning.
Food Processing
Worm reducers are used in food processing equipment to control the speed of the motor and ensure accurate positioning.
Automotive Industry
Worm reducers are used in the automotive industry to control the speed of the motor and ensure accurate positioning.
Medical Equipment
Worm reducers are used in medical equipment to control the speed of the motor and ensure accurate positioning.
Future Development Trends and Opportunities of Worm Reducer Products
The future development trends and opportunities of worm reducer products are as follows:
Increasing Demand
The demand for worm reducers is expected to increase due to their unique characteristics and wide range of applications.
Advancements in Technology
Advancements in technology are expected to lead to the development of more efficient and reliable worm reducers.
Emerging Markets
The growth of emerging markets is expected to provide new opportunities for the development of worm reducers.
How to Choose a Suitable Worm Reducer
Choosing a suitable worm reducer is essential for ensuring the efficient and reliable operation of the equipment. The following factors should be considered when choosing a worm reducer:
Load Requirements
The load requirements should be considered when choosing a worm reducer. The worm reducer should be capable of handling the maximum torque and speed requirements of the equipment.
Ratio Selection
The ratio selection should be based on the desired reduction ratio and the speed requirements of the equipment.
Type of Gearbox
The type of gearbox should be selected based on the specific requirements of the equipment.
Environmental Factors
The environmental factors, such as temperature, humidity, and corrosive substances, should be considered when choosing a worm reducer.
Maintenance and Durability
The maintenance and durability of the worm reducer should be considered when choosing a worm reducer. The worm reducer should be easy to maintain and able to withstand the operating conditions of the equipment.
Summary
In summary, worm reducers are widely used machine components that can effectively reduce the speed of the motor and increase the output torque. They have high efficiency, a compact structure, low noise levels, and high precision. There are several types of worm reducers, including single-stage, double-stage, and multi-stage. Worm reducers can be made of different materials, including aluminum alloy, cast iron, and stainless steel. Worm reducers are widely used in various fields, including conveyor systems, packaging machinery, food processing, automotive industry, and medical equipment. The future development trends and opportunities of worm reducer products include increasing demand, advancements in technology, and emerging markets. When choosing a worm reducer, factors such as load requirements, ratio selection, type of gearbox, environmental factors, and maintenance and durability should be considered.
Author: Dream