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China Nmrv Worm Gearbox Gear Box Motor Units RV Geared PC Nrv Speed Reducer Increaser Roller Shaft Output Best Price Manufacturer Seller Worm Gearbox worm gearbox china

Product Description

NMRV worm gearbox gear box motor units RV geared Laptop NRV speed reducer increaser roller shaft output best value company seller worm gearbox  

We have developed and exported the Motovario-like pace transmission gearbx for a long time,capable to provide to all the customers with matureproducts in competitive costs and free specialized assist all the time.

Characteristics

  • Wide transmission rate, powerful output torque
  • Construction: foundation-mounted, enter shaft, input flange, further solitary or double output shafts
  • Compact mechanical composition, light excess weight, modest quantity
  • Great temperature modify resistance
  • Clean operation with decrease noise or vibration
  • Simple mounting, totally free linking, substantial efficiency
  • Wide range of application to the operate circulation units,like conveyor belts,pushed by motors or other engines,with requirements to slow the velocity

Fundamental data

Model RV a hundred thirty one hundred fifty
One device versions

NMRV – equipped for motor flanged coupling,

NRV – with enter shaft,

NMRV-E motor flanged coupling with worm extension shaft,

NRV-E with double extension worm shaft,

 

Collection of products 

 

 Single unit reduction ratio  1:5 7.5 eighty a hundred
 Output torque  2.6—1195N.M
 Power  0.06—-15KW 
Right after-sale provider  Free components or comprehensive models will be supplied to replace the ruined kinds of top quality difficulties throughout ensure time period,free of charge specialized help all the time.

 

 

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Type: Gear Reducer
Rated Power: 0.06-0.18kw
Reduction Ratio: 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Oil Seals: SKF, Tto, Nak

###

Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions

NMRV – fitted for motor flanged coupling,

NRV – with input shaft,

NMRV-E motor flanged coupling with worm extension shaft,

NRV-E with double extension worm shaft,

 

Series of products 

Nmrv Worm Gearbox Gear Box Motor Units RV Geared PC Nrv Speed Reducer Increaser Roller Shaft Output Best Price Manufacturer Seller Worm Gearbox
 

 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Power  0.06—-15KW 
After-sale service  Free components or complete units will be supplied to replace the damaged ones of quality problems during guarantee period,free technical support all the time.
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Type: Gear Reducer
Rated Power: 0.06-0.18kw
Reduction Ratio: 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Oil Seals: SKF, Tto, Nak

###

Samples:
US$ 999/Piece
1 Piece(Min.Order)

|
Request Sample

###

Model RV025 030 040 050 063 075 090 110 130 150
Single unit versions

NMRV – fitted for motor flanged coupling,

NRV – with input shaft,

NMRV-E motor flanged coupling with worm extension shaft,

NRV-E with double extension worm shaft,

 

Series of products 

Nmrv Worm Gearbox Gear Box Motor Units RV Geared PC Nrv Speed Reducer Increaser Roller Shaft Output Best Price Manufacturer Seller Worm Gearbox
 

 Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
 Output torque  2.6—1195N.M
 Power  0.06—-15KW 
After-sale service  Free components or complete units will be supplied to replace the damaged ones of quality problems during guarantee period,free technical support all the time.

Worm Reducer – What You Need to Know

When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.
worm_reducer

Features

Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

Functions

Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

Applications

This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
worm_reducer

Cost

Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

aspect

Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
worm_reducer

Worm gear reducer oil

Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

China Nmrv Worm Gearbox Gear Box Motor Units RV Geared PC Nrv Speed Reducer Increaser Roller Shaft Output Best Price Manufacturer Seller Worm Gearbox     worm gearbox chinaChina Nmrv Worm Gearbox Gear Box Motor Units RV Geared PC Nrv Speed Reducer Increaser Roller Shaft Output Best Price Manufacturer Seller Worm Gearbox     worm gearbox china
editor by czh 2022-11-29

China Precise RV Worm Gearbox with Solid Shaft Transmission bevel vs worm gearbox

Item Description

 

Merchandise Description

Main Characteristics:
1) Created of higher top quality aluminum alloy, gentle fat and non-rusting
two) Huge output torque and substantial radiating performance
three) Easy working and low noise, can perform extended time in dreadful problem
4) Very good-looking appearance, durable services existence and little quantity
five) Ideal for omnibearing set up
Major Components:
1)housing:aluminium alloy ADC12(dimension 571-090) die solid iron HT200(dimension a hundred and ten-150)
2)Worm:20Cr, ZI Involute profile carbonize&quencher warmth remedy make equipment area hardness up to 56-62 HRC Right after precision grinding, carburization layer’s thickness in between .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Mix Alternatives:
Input:with enter shaft, With sq. flange,With IEC regular input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic cover
Worm reducers are offered with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+Pc, NMRV+UDL, NMRV+MOTORS

Thorough Images

 

Merchandise Parameters

 Old Model        New Model     Ratio     Center Distance  Electricity Enter Dia.  Output Dia.    Output Torque Fat
RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
RV030 RW030 7.5~one hundred 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  one.2kgs
RV040 RW040 7.5~a hundred 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  two.3kgs
RV050 RW050 7.5~a hundred 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  three.5kgs
RV063 RW063 7.5~one hundred 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~a hundred 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  nine.0kgs
RV090 RW090 7.5~one hundred 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  thirteen.0kgs
RV110 RW110 7.5~100 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~one hundred 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   eighty four.0kgs

Exploded View:

GRV Outline Dimension:

GRV  A B B1  C C1 D(H8) D1(j6)  E(h8) F G G1 H H1 J M N O P Q R S BL β b b1 t t1   f1       V   
030 eighty 97 twenty 54 44 fourteen 9 55 32 fifty six sixty three sixty five 29 51 40 57 30 75 44 six.five 21 5.5 M6*ten(n=4) 5 three 16.3 ten.two 27
040 100 121.five 23 70 sixty 18(19) eleven 60 43 71 seventy eight seventy five 36.5 sixty fifty seventy one.5 forty 87 fifty five six.five 26 6.five M6*10(n=4) 45° six 4 twenty.8(21.8) twelve.5 35
050 a hundred and twenty 144 thirty 80 70 25(24) fourteen 70 49 85 ninety two 85 43.5 seventy four sixty 84 50 100 64 eight.5 thirty seven M8*twelve(n=4) 45° eight 5 28.3(27.3) sixteen M6 40
063 one hundred forty four 174 forty one hundred eighty five 25(28) 19 eighty 67 103 112 95 fifty three ninety 72 102 63 110 80 8.five 36 8 M8*12(n=8) 45° eight six 28.3(31.3) 21.five M6 fifty
075 172 205 50 a hundred and twenty ninety 28(35) 24 ninety five 72 112 a hundred and twenty one hundred fifteen fifty seven a hundred and five 86 119 seventy five one hundred forty 93 eleven 40 10 M8*fourteen(n=8) 45° eight(10) eight 31.3(38.3) 27 M8 sixty
090 206 238 50 a hundred and forty a hundred 35(38) 24 110 seventy four a hundred thirty one hundred forty one hundred thirty 67 one hundred twenty five 103 135 ninety a hundred and sixty 102 thirteen 45 11 M10*sixteen(n=8) 45° ten eight 38.3(41.3) 27 M8 70
a hundred and ten 255 295 60 170 one hundred fifteen forty two 28 a hundred thirty 144 155 165 74 142 127.five 167.five 110 200 one hundred twenty five fourteen 50 14 M10*18(n=8) 45° twelve 8 forty five.3 31 M10 85
one hundred thirty 293 335 eighty two hundred 120 forty five thirty one hundred eighty one hundred fifty five a hundred and seventy 215 81 162 146.five 187.5 130 250 one hundred forty 16 60 fifteen M12*twenty(n=8) 45° fourteen eight forty eight.8 33 M10 100
150 340 four hundred eighty 240 a hundred forty five fifty 35 180 185 two hundred 215 ninety six 195 one hundred seventy 230 one hundred fifty 250 a hundred and eighty eighteen 72.five eighteen M12*22(n=8) 45° fourteen ten fifty three.eight 38 M12 one hundred twenty

Firm Profile

About CZPT Transmission:
We are a professional reducer producer located in HangZhou, ZHangZhoug province.
Our foremost merchandise is  full range of RV571-a hundred and fifty worm reducers , also equipped GKM hypoid helical gearbox, GRC inline helical gearbox, Personal computer units, UDL Variators and AC Motors, G3 helical equipment motor.
Items are broadly employed for purposes this kind of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-making, building machinery, metallurgic mine, environmental defense engineering, and all varieties of automated strains, and assembly strains.
With quickly delivery, outstanding following-product sales services, advanced making facility, our goods promote well  both at residence and overseas. We have exported our reducers to Southeast Asia, Japanese Europe and the Middle East and so on.Our intention is to develop and innovate on the basis of higher high quality, and produce a good reputation for reducers.

Packing information:Plastic Baggage+Cartons+Wood Situations , or on request
We take part Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Acquire Eurasia

Logistics

 

Soon after Sales Services

one.Routine maintenance Time and Guarantee:Within 1 calendar year after receiving goods.
2.Other ServicesSuch as modeling selection guide, set up information, and issue resolution guide, etc.

FAQ

1.Q:Can you make as for every consumer drawing?
   A: Of course, we supply tailored support for customers appropriately. We can use customer’s nameplate for gearboxes.
2.Q:What is your phrases of payment ?
   A: thirty% deposit prior to creation,balance T/T just before supply.
three.Q:Are you a trading firm or manufacturer?
   A:We are a manufacurer with sophisticated tools and seasoned staff.
four.Q:What is your manufacturing ability?
   A:8000-9000 PCS/Thirty day period
five.Q:Cost-free sample is offered or not?
   A:Indeed, we can supply cost-free sample if consumer concur to shell out for the courier cost
6.Q:Do you have any certificate?
   A:Sure, we have CE certificate and SGS certification report.

Speak to data:
Ms Lingel Pan
For any inquiries just really feel cost-free ton speak to me. Many many thanks for your kind interest to our business!

US $10-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 Old Model        New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GRV  A B B1  C C1 D(H8) D1(j6)  E(h8) F G G1 H H1 J M N O P Q R S BL β b b1 t t1   f1       V   
030 80 97 20 54 44 14 9 55 32 56 63 65 29 51 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 3 16.3 10.2 27
040 100 121.5 23 70 60 18(19) 11 60 43 71 78 75 36.5 60 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 4 20.8(21.8) 12.5 35
050 120 144 30 80 70 25(24) 14 70 49 85 92 85 43.5 74 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 5 28.3(27.3) 16 M6 40
063 144 174 40 100 85 25(28) 19 80 67 103 112 95 53 90 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 6 28.3(31.3) 21.5 M6 50
075 172 205 50 120 90 28(35) 24 95 72 112 120 115 57 105 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 8 31.3(38.3) 27 M8 60
090 206 238 50 140 100 35(38) 24 110 74 130 140 130 67 125 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 8 38.3(41.3) 27 M8 70
110 255 295 60 170 115 42 28 130 144 155 165 74 142 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 8 45.3 31 M10 85
130 293 335 80 200 120 45 30 180 155 170 215 81 162 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 8 48.8 33 M10 100
150 340 400 80 240 145 50 35 180 185 200 215 96 195 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 10 53.8 38 M12 120
US $10-200
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

 Old Model        New Model     Ratio     Center Distance  Power Input Dia.  Output Dia.    Output Torque Weight
RV025     7.5~100   25mm   0.06KW~0.12KW  Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm   0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm   0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm   0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm   0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm   0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm   0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm   0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GRV  A B B1  C C1 D(H8) D1(j6)  E(h8) F G G1 H H1 J M N O P Q R S BL β b b1 t t1   f1       V   
030 80 97 20 54 44 14 9 55 32 56 63 65 29 51 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 3 16.3 10.2 27
040 100 121.5 23 70 60 18(19) 11 60 43 71 78 75 36.5 60 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 4 20.8(21.8) 12.5 35
050 120 144 30 80 70 25(24) 14 70 49 85 92 85 43.5 74 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 5 28.3(27.3) 16 M6 40
063 144 174 40 100 85 25(28) 19 80 67 103 112 95 53 90 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 6 28.3(31.3) 21.5 M6 50
075 172 205 50 120 90 28(35) 24 95 72 112 120 115 57 105 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 8 31.3(38.3) 27 M8 60
090 206 238 50 140 100 35(38) 24 110 74 130 140 130 67 125 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 8 38.3(41.3) 27 M8 70
110 255 295 60 170 115 42 28 130 144 155 165 74 142 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 8 45.3 31 M10 85
130 293 335 80 200 120 45 30 180 155 170 215 81 162 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 8 48.8 33 M10 100
150 340 400 80 240 145 50 35 180 185 200 215 96 195 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 10 53.8 38 M12 120

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm_reducer

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
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Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
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Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

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editor by czh 2022-11-27