Product Description

Company  Profiles
      
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
 

• helical gear motor
• helical bevel gear motor
• parallel shaft helical gear motor
• helical worm gear motor
• hoist drive
• heavy-duty helical gearbox
• heavy-duty helical bevel gearbox
• gear motor for car parking system
• sprial bevel gearbox

Product Description

Product Description
 

E series gear motor is combined with helical gear and worm gear. It is 90° for input and output shaft.

Mounting position: footed mounting, flange mounting and shaft mounting etc.

Technical data:

Output speed:0.12~397rpm

Rated output torque:10~4200N*m

Motor power: 0.12~22KW

Product Parameters

Product features
1. Economical operation, low noise and high permitted overhung loads.
2. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements.
General Technical data
								Housing material			HT250 high-strength cast iron
								Housing hardness			HBS190-240
Pinion material			20CrMnTiH
Gear material			20CrMnTiH
Surface hardness of gears			HRC58°~62 °
Gear core hardness			HRC33~40
Input /output shaft material			40CrMnTiH
Input / Output shaft hardness			HRC25~30
Machining precision of gears			accurate grinding, 6~7 Grade
Lubricating oil			GB L-CKC220
Heat treatment			tempering, cementiting, quenching, etc.
Efficiency			94%~96% (depends on the transmission stage)
Noise (MAX)			60~68dB
Temp. rise  (MAX)			40°C
Temp. rise (Oil)(MAX)			50°C
Vibration			≤20µm
Backlash			≤20Arcmin
Brand of bearings			China Top brand C&U,LYC,TMB or other brands requested,
Brand of oil seal			CTY— ZheJiang or other brands requested
E —- series helical-worm gear motor
S-series single stages
Model	Output Shaft Dia.	Center Height	Output Flange Dia.	Power	Ratio	Permitted Torque	Output Speed
	Solid (mm)	(mm)	(mm)	(kw)		(Nm)	(RPM)
E37	20k6	80j6	80/120	0.12~1.5	6.72~160	105	8.4~397
E47	25k6	100j6	110/160	0.12~1.5	7.5~212	190	6.6~192
E57	30k6	112j6	130/200	0.18~3.0	7.5~212	340	6.5~194
E67	35k6	140j6	130/200	0.25~5.5	7.45~215	565	6~189
E77	45k6	180j6	180/250	0.37~7.5	7.9~257	1200	3.5~177
E87	60m6	225h6	250/350	0.55~15	8.52~277	2600	1.0~171
E97	70m6	280h6	350/450	1.5~22	8.26~282	4185	4.9~177
E- series double stages
Model	Output Shaft Dia.	Center Height	Output Flange Dia.	Power	Ratio	Permitted Torque	Output Speed
	Solid (mm)	(mm)	(mm)	(kw)		(Nm)	(RPM)
E37D17	20k6	80j13	80/120	0.12	110~202	89	6.8~13
E47D17	25k6	100j13	110/160	0.12~0.18	180~438	255	3.2~7.4
E57D17	30k6	112j13	130/200	0.12~0.25	131~655	311	2.1~9.9
E67D37	35k6	140j13	130/200	0.12~0.37	246~1363	600	1.0~5.6
E77D37	45k6	180j13	180/250	0.12~1.1	219~3540	1230	0.39~6.4
E87D57	60m6	225h13	250/350	0.12~1.5	205~7643	2810	0.18~6.9
E97D57	70m6	280h13	350/450	0.12~3.0	179~11267	4420	0.12~7.7

Company Profile

ZHangZhoug Xihu (West Lake) Dis.hai Reducer Co., LTD is professionally manufacturing gear motor and gear box, with more than 20+years  experience,
And an industrial and trading company have been set up in ZheJiang , known as “ZheJiang Teguosi Transmission Equipment Co., Ltd”, and shorten as ” DHC•TGS”, mainly researching and developing high-quality transmission equipment, providing complete sets of equipment for the global intelligent industry in accordance with European standards, National standards and Enterprise standards. 

Our products had been Certified by CE,CCC,CQC,XT. 
As a leading brand of domestic transmission equipment, it is also a National High-tech Enterprise, a director of the China Heavy Machinery Industry Association, and a Parking Equipment Working Committee and a Bridge Crane Professional Committee. 

Your reliable supplier ,we assure you the utmost reliability and security for both product and services

Our Advantages

Our Advantages: Your professional supplier with 30+years experience

Widely  Used In  Different Industries (Application)

Package

Plastic bag + wooden carton

FAQ

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company:  E, D, T, and P series helical gear motor and
hoist   drive
heavy-duty helical gearbox
heavy-duty helical bevel gearbox
gear motor for car parking system
sprial bevel gearbox  
more  than 1 hundred models and thousands of specifications
2.Q: How long is your delivery time?
A:Generally it is 5-10 days if the parts are in stock. or it is 15-40 days if the parts are not in stock.
3.Q: What is your MOQ?
A:1 Set
4.Q: :Can you make as per custom drawing?
 A:Yes, we offer customized service for customers.

If you have any demand for our products please feel free to contact me.  /* October 22, 2571 15:47:17 */(()=>{function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

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Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

• Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
• Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
• Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
• Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
• Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
• Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
• Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
• Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
• Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
• Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

Diagnosing and Fixing Oil Leakage in a Worm Gearbox

Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

1. Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
2. Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
3. Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
4. Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
5. Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
6. Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
7. Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
8. Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
9. Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
10. Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.

If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

• Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
• Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
• Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
• Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
• Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
• Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
• Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
• Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
• Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
• Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

editor by lmc 2024-11-28